Our Process
Four core stages
A general overview of how synthetic rope and twine are made. Exact line details to be confirmed.
STEP 01
Raw material
Selection of PP / HDPE granules and natural fibre suited to each product.
STEP 02
Extrusion
Polymer is melted and drawn into filaments or tapes of the required denier.
STEP 03
Twisting
Filaments are twisted and plied into rope and twine of target strength.
STEP 04
Winding & packing
Finished product is wound into coils or spools and packed for dispatch.
Capacity & Infrastructure
Equipped for volume
Our facility is set up for continuous production and bulk order fulfilment, with annual capacity across our main production lines as below.
Discuss your volume →22,000
Rope · MT/year
1,200
Injection moulding · MT/year
4,200
Concrete spacers (fibre) · MT/year
312,000
Traffic cones · pcs/year
1,600,000
Pipes & fittings · pcs/year
Quality Control
Consistency you can rely on
We keep our quality claims modest and verifiable — focused on the fundamentals that matter to buyers.
Raw material selection
Consistent input quality is the foundation of dependable rope and twine.
Batch consistency
Processes tuned to keep denier, colour and finish steady across runs.
Strength checks
Product checked against target strength before it leaves the floor.
Packaging integrity
Coils and spools packed to arrive intact, domestic or export.
Certifications
Certifications & approvals
Kunjan Plastics manufactures to internationally recognised management-system standards and is a government-recognised export house.
ISO 9001:2015
Quality Management System
ISO 14001:2015
Environmental Management System
Star Export House
Certified by DGFT, Govt. of India